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How to Formulate a Vegan Protein Powder

Production Guide with Pea and Rice Protein

Protein selection, per-serving protein calculation, solubility, taste masking, blending and filling steps and ingredient sourcing notes for vegan protein powder production.

Reading time: 3 min
In this guide
What is a vegan protein powder? Choosing the protein source Calculating protein per serving Solubility and mouthfeel Taste and flavour management Blending, filling and shelf life Ingredient sourcing notes Frequently asked questions
01

What is a vegan protein powder?

A vegan protein powder is a food supplement or sports nutrition product made from plant proteins, free of any animal source, and usually consumed mixed with water or plant milk. As an alternative to whey protein it appeals to consumers who are lactose intolerant, follow a vegan diet or have a milk allergy. The most common products on the market are based on pea protein and rice protein, while pumpkin seed protein is added for its mineral profile and for differentiation.

02

Choosing the protein source

Pea protein forms the backbone of the formula with its high protein content, good solubility and lysine content. Rice protein complements the sulphur amino acids and balances the profile with its neutral taste. The two are usually used together at 70:30 or 60:40 (pea:rice). Pumpkin seed protein is rich in minerals such as magnesium, zinc and iron; because of its greenish colour it is easier to use in cocoa or green products.

03

Calculating protein per serving

The value highlighted on the label is usually protein per serving. For example, if 20-22 g of protein is targeted in a 30 g serving, the share of the protein ingredient is calculated after allowing for flavourings, sweeteners and other ingredients. The calculation should use the as-is (not dry-basis) protein values of the ingredients, and the protein value of the final product should be verified by analysis.

04

Solubility and mouthfeel

The most frequent consumer complaints about vegan protein powders are lumping, sediment at the bottom of the glass and a gritty mouthfeel. Fine or micronised protein grades, wetting agents such as lecithin and low doses of thickeners such as xanthan or guar reduce these problems. Agglomerated (instantised) ingredients give a homogeneous mix within seconds in a shaker.

05

Taste and flavour management

The legume and cereal notes of plant proteins directly affect flavour choice. Cocoa, coffee, vanilla, hazelnut and red berry flavours are effective at balancing these notes. Stevia, sucralose or erythritol can be used as sweeteners, and a trace of salt balances taste perception. Sensory tests should be carried out with samples prepared in both water and plant milk.

06

Blending, filling and shelf life

Blending time should be validated for homogeneous distribution of powder ingredients and segregation checked during filling. Barrier packaging and desiccants can be considered to prevent moisture pick-up. Moisture, caking, flavour loss and microbiological values should be monitored throughout shelf life.

07

Ingredient sourcing notes

For protein ingredients, request a batch certificate of analysis, heavy metal report, allergen and GMO statements and, where required, organic and vegan certificates. PERDIST supplies pea protein, rice protein and pumpkin seed protein with their documents and offers samples and alternative grades for trial production.

08

Frequently asked questions

Products on the market commonly provide 20-25 g of protein per serving, which usually corresponds to 65-80% protein on an as-is basis.
It can be used alone, but blending with rice protein completes the amino acid profile and improves taste balance.
Using fine protein grades, lecithin and low-dose hydrocolloids, and choosing agglomerated ingredients, clearly reduces sediment.

This ingredient is not in the catalogue at the moment; on request we research sources and prepare a written quotation. The product name is pre-filled in the form; add your application and monthly quantity.

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